Maintenance and care of automation equipment: a practical guide to extend equipment life

In the rapidly iterating manufacturing industry, automated equipment such as automatic dispensing machines, automatic screw locking machines, and automatic soldering machines have become key elements to improve production efficiency and ensure product quality. Xiaomao Automation Technology Co., Ltd., as a leading manufacturer of these high-tech equipment, is well aware of the importance of equipment maintenance and care. Proper maintenance and care can not only extend the service life of the equipment, but also ensure the stable operation of the production line, thereby improving overall operational efficiency. The following is a detailed guide to the maintenance and care of automated equipment to help you better manage and utilize these valuable production resources.


1. Daily cleaning and inspection: Lay the foundation for equipment health
Frequency: It is recommended to perform simple cleaning every day and a comprehensive inspection once a week.
Steps and details:

• Power off safety: Before performing any maintenance operations, be sure to turn off the power of the equipment to ensure safe operation.
• Surface cleaning: Use a dust-free cloth or special cleaning tools to gently remove dust, oil stains and debris from the surface of the equipment. For precision parts such as lenses, sensors, etc., special cleaning agents and lint-free cloths should be used for detailed cleaning to avoid scratches or corrosion.
• - Cable and air pipe inspection: Check whether the cables and air pipes of the equipment are intact, without wear, damage or looseness. If any abnormality is found, it should be replaced or repaired in time to prevent equipment downtime due to line failure.
• - Operating environment inspection: Ensure that the temperature and humidity of the equipment working environment are suitable to avoid damage to the equipment in extreme environments. At the same time, keep the space around the equipment clean and tidy to avoid debris interfering with the operation of the equipment.

2. Lubrication and tightening: Ensure smooth and stable operation of the equipment
Frequency: Lubricate and tighten once a month or quarterly according to the frequency of use of the equipment.
Steps and details:

•  Lubrication maintenance: Lubricate the moving parts, bearings and other easily worn parts of the equipment to reduce friction and wear. Choose a lubricant suitable for the equipment and apply it according to the manufacturer's recommended dosage and cycle. Note that different parts may require different types of lubricants, so avoid mixing.
• Tightening inspection: Regularly check and tighten all screws and connectors to ensure the stability of the equipment structure. Loose screws may cause component misalignment and increased vibration, which will affect the accuracy and life of the equipment. Use appropriate tools and tighten according to the torque standards provided by the manufacturer.

3. Preventive maintenance plan: Prepare for a rainy day and prevent problems before they happen
Frequency: According to the service life of the equipment and the manufacturer's recommendations, formulate an annual or semi-annual preventive maintenance plan.
Steps and details:

• Plan formulation: Combine the use of the equipment and list the items that need maintenance, such as sensor calibration, motor inspection, filter replacement, etc. Develop a detailed maintenance schedule to ensure that it is executed as planned.
• Implementation records: Perform various operations according to the maintenance plan and record the details of each maintenance, including maintenance time, items, tools and materials used, problems found and solutions, etc. These records help to evaluate the operating status of the equipment and adjust the maintenance plan in time.
• Evaluation and adjustment: According to the maintenance records, regularly evaluate the health status and operating efficiency of the equipment. When potential problems are found, take timely measures to repair or adjust the maintenance plan to ensure that the equipment is always in the best condition.

4. Employee training and awareness enhancement: the cornerstone of building a maintenance culture
Frequency: Basic training is conducted when new employees join the company, and refresher training is conducted at least once a year.
Content and details:

• Operation training: Teach employees to operate the equipment correctly and safely to avoid equipment damage or safety accidents caused by misoperation. Emphasize key operating steps such as starting, stopping, and emergency shutdown of equipment.
• Maintenance knowledge: teach basic equipment maintenance and care knowledge, so that employees can identify abnormal conditions of equipment, such as abnormal noise, overheating, vibration, etc., and take preliminary measures to deal with them. At the same time, teach employees how to use maintenance tools and materials to ensure the effectiveness and safety of maintenance operations.
• Safety awareness: emphasize safety precautions in equipment operation, such as wearing personal protective equipment, complying with operating procedures, and keeping the area around the equipment clean. Through case analysis, simulation exercises, etc., improve employees' safety awareness and emergency handling capabilities.

The maintenance and care of automation equipment is a systematic project that requires the joint efforts of manufacturers, users, and maintenance personnel. Xiaomao Automation Technology Co., Ltd. has always been committed to providing customers with high-quality equipment and services. At the same time, we are also well aware of the challenges faced by users in daily maintenance. Therefore, we not only provide detailed maintenance guides and training materials, but also have established a professional after-sales service team, ready to provide users with technical support and solutions at any time. Let us work together to extend the life of equipment, improve production efficiency, and create a better future for the manufacturing industry.