10
YEARS OF EXPERIENCE
20000 +
20000 SQUARE METER
Improve efficiency: parallel dispensing + automatic calibration, single-piece dispensing time is shortened to 0.8 seconds, suitable for high-frequency production.
Improve accuracy: curved trajectory planning + glue uniformity error ≤ ± 0.003mm, ensuring hinge flexibility.
Reduce costs: reduce after-sales complaints caused by poor dispensing and improve brand reputation.Improve efficiency:
Micro soldering pen + automatic wire feeding system: The soldering pen has a diameter of only 1.5mm, which supports welding in narrow spaces. The welding time of a single wire harness is reduced by 80%, and the production capacity is increased by 5 times.
Multi-axis linkage welding: XYZ three-axis motion platform + rotation axis, 360° no-dead-angle welding, adapting to complex wire harness structures.
Automatic wire stripping and welding integration: integrated wire stripping, twisting, and welding functions, reducing manual operation steps, and improving efficiency by 70%.
Improve accuracy:
Microscopic visual positioning: high-magnification microscopic camera (magnification 100X) real-time positioning of solder joints, welding accuracy ±0.03mm.
Pressure feedback control: soldering pen pressure sensor (accuracy ±0.01N) real-time monitoring of welding pressure to avoid scalding workpieces or cold welding.
AI quality inspection: automatic detection of solder joint appearance (such as solder joint shape, tin amount) through machine vision, and automatic removal of defective products.
Reduce costs:
Reduce rework costs: The rework rate is reduced from 12% of manual operation to less than 0.5%, and a single production line saves about 800,000 yuan in after-sales maintenance costs per year.
Reduce labor dependence: A single device replaces 4-5 workers, and labor costs are reduced by 70%-80%.
Improve product reliability: The risk of recalls caused by poor welding is reduced by 90%, improving brand reputation.
Improve efficiency:
Microscopic vision + micro soldering pen: The diameter of the soldering pen is only 0.5mm, which supports the welding of micro components. The single-piece welding time is shortened to 0.1 seconds, and the production capacity is increased by 10 times.
Intelligent tin feeding + temperature compensation: The high-precision tin feeding mechanism (tin feeding accuracy ±0.05mm) is linked with the soldering pen, the temperature fluctuation is ≤±1℃, and the welding efficiency is increased by 80%.
Automatic cleaning and maintenance: Built-in soldering pen cleaning and maintenance functions reduce manual downtime maintenance time.
Improve accuracy:
AI trajectory learning function: Automatically generate the optimal welding path through machine learning, the solder joint size is ≤0.2mm, and the yield rate is increased to 99.8%.
Anti-short circuit design: The soldering pen adopts negative pressure suction technology to effectively reduce the splash of tin beads and reduce the risk of short circuit by 95%.
Online quality inspection: Automatically detect the appearance of solder joints (such as solder joint shape and tin amount) through machine vision, and automatically remove defective products.
Reduce costs:
Reduce labor costs: A single production line saves 4-5 workers, and labor costs are reduced by 70%-80%.
Reduce defective product rate: The defective welding rate is reduced from 40% in manual operation to 0.2%, saving about 1.2 million yuan in rework costs annually.
Improve product reliability: After-sales complaints caused by poor welding are reduced by 90%, improving brand reputation.
E-MAIL: gary.chen@szxiaomao.com
Floor 6, Building A, Concept Space Automobile Industrial Park, No. 76, Ainan Road, Baolong Street, Longgang District, Shenzhen,China