10
YEARS OF EXPERIENCE
20000 +
20000 SQUARE METER
Improve efficiency:
Laser guidance + multi-station collaboration: The laser positioning system quickly identifies the screw hole position, and the multi-station synchronously locks. A single device replaces 6 workers, and the production capacity is increased by 5 times.
Vacuum adsorption bit: The bit has a built-in vacuum adsorption function, which quickly absorbs the screws and reduces the time for manual pick-up and placement.
Automatic counting and packaging: Automatic counting and sorting after locking is completed, reducing the time for manual packaging.
Improve precision:
Flexible pressure control: The bit pressure sensor (accuracy ±0.05N) monitors the locking pressure in real time to avoid scratching the workpiece surface.
Traceless locking technology: The bit surface is coated with Teflon coating to reduce friction and ensure that there are no scratches on the workpiece surface after locking.
Screw posture detection: Through visual identification of the screw posture, automatic adjustment in case of abnormality to ensure the quality of locking.
Reducing costs:
Reducing the defective rate: The defective rate caused by scratches is reduced from 3% of manual operation to 0.05%, saving about 1 million yuan per year.
Reduce labor costs: a single production line saves 5-6 workers, and labor costs are reduced by 80%-90%.
Increase product added value: seamless lock improves product appearance quality and enhances market competitiveness.
Improve efficiency
Multi-axis parallel locking: Using a six-axis or eight-axis robotic arm, multiple screw holes can be locked at the same time. The locking time of a single toy is shortened from 30 seconds manually to 5 seconds, and the production capacity is increased by 6 times.
Intelligent feeding system: Equipped with an intelligent screw feeder, it can quickly and accurately supply screws of different specifications, and the batch change time does not exceed 2 seconds, reducing downtime waiting time.
Automatic sorting and positioning: The visual recognition system automatically sorts toys and locates screw holes without manual adjustment, further improving production efficiency.
Improve accuracy
High-precision torque control: The torque sensor has an accuracy of ±0.5%, which can accurately control the locking torque to avoid screw slippage or loosening caused by excessive or insufficient torque, and the torque qualification rate reaches 99.9%.
Floating bit design: The bit can adapt to the slight unevenness of the workpiece surface to ensure consistent locking depth and a locking accuracy of ±0.02mm.
Screw posture detection: Use visual technology to detect the posture of the screw, such as direction, angle, etc., to ensure that the screw is locked correctly and reduce defective products.
Reduce costs
Reduce labor costs: A single production line can save 4-5 workers, and labor costs are reduced by 70%-80%.
Reduce defective product rate: The locking defect rate is reduced from 8% of labor to 0.05%, reducing rework and scrap costs, and a single production line saves about 150,000 yuan per year.
Improve equipment utilization: The overall equipment efficiency (OEE) is increased to more than 85%, reducing equipment idle time.
E-MAIL: gary.chen@szxiaomao.com
Floor 6, Building A, Concept Space Automobile Industrial Park, No. 76, Ainan Road, Baolong Street, Longgang District, Shenzhen,China