How to choose suitable automation equipment? In-depth analysis of the needs of 5 major industries

In the wave of intelligent transformation of the global manufacturing industry, automation equipment has become a core tool for enterprises to enhance their competitiveness. However, the demand for dispensing, screw locking, soldering and other processes in different industries varies significantly. Based on the service experience of Xiaomao Automation in the fields of automobiles, consumer electronics, etc., this article deeply analyzes the equipment selection logic of five major industries.

1. Automobile manufacturing:

the dual challenge of high precision and stability
There are thousands of screw locking processes on the automobile assembly line. Traditional manual operation is not only slow, but also has quality risks such as screw leakage and slipping. Xiaomao's automatic screw locking machine can accurately identify the screw hole position through the visual positioning system, and cooperate with multi-axis linkage technology to achieve stable locking of 2 screws per second. After the well-known automobile manufacturer Hongqi introduced the equipment, the door line assembly efficiency increased by 40%, the labor cost decreased by 60%, and the product defect rate dropped from 1.2% to 0.05%

2. Consumer electronics:

the art of balancing miniaturization and efficiency
The precision assembly of smart phones and smart wearable devices requires the equipment to complete the operation in millimeter-level space. Taking TWS earphone soldering as an example, Xiaomao's micro automatic soldering machine is equipped with a 0.3mm ultra-fine soldering iron tip and nitrogen shielded welding technology to control the solder joint diameter within 0.5mm and the surface is free of oxidation. In the field of consumer electronics screw locking, the equipment needs to achieve high-speed feeding of 60 screws per minute, while dealing with the pain point of frequent switching of screw specifications. The modularly designed rapid changeover system can compress the line change time to 5 minutes.

3. Medical devices:

strict standards for safety and material adaptation
The production of medical equipment must meet the requirements of GMP clean workshops. For the insulin pump dispensing scenario, Xiaomao has developed a medical-grade dispensing system: 316L stainless steel flow channel is used to avoid biological contamination, and 6 types of medical glues such as UV glue and epoxy resin are supported. Precise measurement. In the soldering of surgical instruments, the equipment needs to be compatible with special materials such as titanium alloys, and the heat-affected zone is reduced to 0.1mm through laser-assisted heating technology to avoid deformation of the instrument structure.

4. Toy Manufacturing:

Cost Control Methods for Flexible Production
The production characteristics of small batches and multiple varieties in the toy industry require the equipment to have the ability to adapt quickly. For example, in the plastic toy assembly line, the Xiaomao automatic screw locking machine is equipped with a 3D vision system, which can automatically identify more than 200 special-shaped screw holes, with a tolerance compensation range of ±2mm. For the soldering needs of plush toy electronic modules, the equipment needs to be equipped with an electrostatic elimination device and a smoke purification system to ensure employee safety while meeting environmental protection requirements.

5. New Energy Industry:

Performance Breakthroughs under Extreme Working Conditions
Power battery pack assembly poses special challenges to equipment. In the battery module locking link, the Xiaomao automatic screw locking machine adopts a gas-electric isolation design and is equipped with a hydrogen concentration monitoring module to ensure safe operation in an explosion risk environment. In response to the corrosion resistance requirements of battery pole ear solder, the equipment uses nano-coating technology to extend the life of the soldering iron tip by 3 times, and reduces the risk of false soldering through multi-stage temperature curve control.

Products we provide

Dispensing machine: rotary syringe dispensing machine, multi-head syringe dispensing machine, UV glue dispensing machine, piezoelectric valve dispensing machine hot melt glue dispensing machine, four-axis rotary hot melt glue dispensing machine, 300ml high temperature hot melt glue dispensing machine, 5 kg hot melt glue dispensing machine, silicone dispensing machine, rotary silicone dispensing machine, five-axis rotary silicone dispensing machine, 5 liter single-head silicone dispensing machine, 2.6 liter silicone dispensing machine, three-axis servo push glue silicone dispensing machine, online rotary silicone dispensing machine, AB glue dispensing machine, AB glue filling machine, desktop CCD visual dispensing machine, floor-standing visual dispensing machine, online visual dispensing machine, three-axis automatic coating machine, three-proof paint automatic coating machine, four-axis automatic coating machine, online coating machine.

Screw machines: single-station adsorption automatic screw locking machine, double-station adsorption automatic screw locking machine, face-to-face adsorption automatic screw locking machine, double-head double-feeder screw machine, floor-standing double-structure automatic screw locking machine, back-to-back automatic/air-blowing screw locking machine, adsorption rotary screw locking machine, double-rail double-feeding LED light board screw locking machine, floor-standing automatic screw locking machine, servo electric screw locking machine with unloading function, six-axis back-to-back automatic glue-dispensing screw locking machine, floor-standing automatic glue-dispensing screw locking machine, single-station automatic nut locking machine, double-station automatic nut locking machine, floor-standing automatic nut locking machine, double-station single electric screw blowing screw machine, double-station double electric screw blowing screw machine, non-standard stroke air blowing screw machine, double-station servo air blowing screw machine, non-standard customized air blowing screw machine, adsorption air blowing integrated screw machine, floor-standing glue-dispensing screw locking machine, floor-standing air blowing automatic screw locking machine, online air blowing servo screw locking machine.

Soldering machine: single-station automatic soldering machine, single-station rotary automatic soldering machine, single-station double-head automatic soldering machine, double-station automatic soldering machine, double-station rotary automatic soldering machine, double-head double-station automatic soldering machine, six-axis double-head rotary automatic soldering machine, five-axis rotary automatic soldering machine, multi-head automatic soldering machine, automatic soldering machine with protective cover, floor-standing rotary soldering machine, automatic soldering foot cutting machine.

Selection decision model: 4 core consideration dimensions
1. Process adaptability: Select equipment parameters according to material characteristics (such as the glue dispenser needs to match the glue viscosity range)
2. Capacity ceiling: The screw locking machine needs to meet the production line rhythm requirements (it is recommended to reserve 20% redundant capacity)
3. Environmental compatibility: Evaluate the impact of workshop temperature, humidity, cleanliness, etc. on the equipment
4. Full cycle cost: Comprehensive procurement cost, energy consumption, and maintenance costs to calculate the return on investment

Xiaomao Automation provides customized selection services for various industries. Relying on a database of 200+ successful cases, it can quickly output equipment configuration solutions. For example, the integrated solder lock equipment designed for the new energy company Great Wall has increased the production rhythm from 25 seconds/piece to 18 seconds, and the yield has increased to 99.7%.

Choosing Xiaomao Automation is not only choosing an equipment supplier, but also choosing a long-term partner for intelligent manufacturing upgrades. We provide a full chain of services from process verification, equipment commissioning to personnel training. Click on the official website case library to get exclusive industry solutions!