What Is Automated Soldering Equipment?

To achieve the goal, we are able to provide automatic soldering machine, automatic screw locking machine and glue dispensing machine.

In modern manufacturing, automatic soldering machines, as an advanced automation equipment, are gradually replacing traditional manual soldering methods with their advantages of high precision and low manual intervention. Shenzhen Xiaomao Automation Technology Co., Ltd., as a leading company focusing on the research and development and production of automation equipment such as automatic dispensing machines, automatic screw locking machines, and automatic soldering machines, will provide you with an in-depth analysis of the technical principles of fully automatic soldering machines and their application solutions in specific scenarios such as PCB boards and product wiring.



Applicable products: electronic products such as mobile phones, power supplies, fans, hard drives, navigation equipment, audio systems, and laptops; automotive parts such as engine control units, gearbox sensors, and chassis electronic components; air conditioner remote controls, washing machine control circuit boards, smart door locks, TV motherboards, radio components, and electronic accessories in furniture, various lamps and other household appliances and household goods industries; base station core equipment, routers, network switches and other communication equipment; as well as precision electronic components in high-end medical equipment, large machinery and aviation products.
The products we provide: single-station automatic soldering machine, single-station rotary automatic soldering machine, single-station double-head automatic soldering machine, double-station automatic soldering machine, double-station rotary automatic soldering machine, double-head double-station automatic soldering machine, six-axis double-head rotary automatic soldering machine, five-axis rotary automatic soldering machine, multi-head automatic soldering machine, automatic soldering machine with protective cover, floor-standing rotary soldering machine, automatic soldering foot cutting machine; non-standard equipment can also be customized.

The services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair.



1. Technical principle of fully automatic soldering machine
The fully automatic soldering machine realizes the automation of soldering operations through a series of precise mechanical and electronic systems. Its core parts mainly include welding system, temperature control system and PLC control system.


Welding system: The welding system of the automatic soldering machine consists of automatic tin feeding mechanism and temperature control, heating element, and soldering iron head. The solid solder wire is heated and melted by an automatic heating soldering iron, and the flux enters the soldering metal, which forms a strong and reliable solder joint after cooling. This process involves complex interactions of physics and chemistry, including wetting, diffusion and metallurgical bonding of the solder.
Temperature control system: Fully automatic soldering machines usually use digital temperature settings and automatic constant temperature control to ensure the stability and accuracy of the welding temperature. For example, the temperature control system using Wilo technology, combined with a high-power heating core, can achieve rapid heating and stabilization, providing a stable temperature environment for welding operations.
PLC control system: PLC (Programmable Logic Controller) is the "brain" of the fully automatic soldering machine and is responsible for controlling the entire welding process. Through preset programs, PLC can accurately control welding parameters such as welding temperature, welding time, etc., to ensure that the solder melts and covers the solder joints under appropriate conditions.



2. Solder joint quality assurance technologyIn order to ensure the quality of solder joints, the fully automatic soldering machine adopts a number of advanced technologies:


Three-dimensional all-round adjustment: The soldering iron, soldering table, solder nozzle and tin wire can all be adjusted in all directions to ensure that the soldering position is accurate and correct.



Automatic tin feeding system: Through the precise tin feeding system, the tin wire can be fed to the soldering iron tip at a constant speed and quantity, thereby ensuring the stability of the tin amount during the welding process.



High-quality solder materials: Select high-quality solder materials to ensure the fluidity and adhesion of the solder, which helps to improve the welding accuracy.



Optimize welding parameters: According to the welding requirements and material properties, accurately set the welding parameters to ensure that the solder melts and covers the solder joints under appropriate conditions.



Regular maintenance and calibration: Regularly clean the soldering head, check the tin feeding system, etc., and perform necessary calibration to ensure the stability and accuracy of the equipment.


3. Industry solutions for specific scenarios


PCB board manufacturing and wiring:Demand: PCB boards are the basic components of electronic products, and the wiring of components on them has high requirements for welding accuracy and temperature control.Solution: The fully automatic soldering machine can ensure the precise soldering of components on the PCB board through a high-precision temperature control system and an automatic tin feeding system. At the same time, the PLC control system can accurately control the welding parameters to meet the welding requirements of different components. In addition, for high-density and high-precision PCB boards, the fully automatic soldering machine can also achieve micro-pitch welding to ensure welding quality.




Wiring of electronic products:Demand: The wiring between the circuit board and various components, interfaces, etc. in electronic products needs to be precise and reliable.Solution: The fully automatic soldering machine can quickly and accurately complete the wiring work in electronic products. Its high-precision temperature control system and automatic tin feeding system ensure the stability and reliability of welding. At the same time, through the preset welding program, the fully automatic soldering machine can also adapt to the welding requirements of different electronic products and different wiring methods.



4. Advantages of high precision and low manual interventionThe fully automatic soldering machine plays an increasingly important role in the manufacturing industry with its advantages of high precision and low manual intervention:


Improve production efficiency: The fully automatic soldering machine can work continuously and stably to improve production efficiency. Compared with traditional manual soldering, the working efficiency of the fully automatic soldering machine can generally be improved by 50%-100%.



Reduce labor costs: The fully automatic soldering machine is simple and easy to learn, and the operator can get started without long-term training. At the same time, by reducing manual intervention, the requirements for workers' operating skills are reduced, and the interference of human factors on welding quality is reduced.



Improve the working environment: The fully automatic soldering machine can avoid contact with welding arc and smoke, and improve the working conditions of workers. At the same time, by equipping with a solder smoke purifier, harmful smoke can be effectively absorbed to protect the health of workers.



Improve welding quality: The fully automatic soldering machine adopts advanced welding technology and quality assurance measures, which can ensure the uniformity and reliability of solder joints and improve the overall quality of the product.



Shenzhen Xiaomao Automation Technology Co., Ltd., with its rich experience and advanced technology in the field of automation equipment, is committed to providing customers with high-quality fully automatic soldering machine solutions. Whether it is LED display manufacturing, electronic cigarette holder manufacturing or other scenarios requiring high-precision welding, the fully automatic soldering machine will become your right-hand man to improve production efficiency, reduce costs and improve product quality.

As the automotive industry moves towards intelligence and electrification, automotive electronic systems are playing an increasingly critical role. From engine control units to advanced driver assistance systems, from in-vehicle infotainment systems to battery management systems, the reliability and stability of automotive electronics are directly related to driving safety. As the core link between electronic components and circuit boards, the quality of soldering technology directly affects the performance and life of the product. Shenzhen Xiaomao Automation Technology Co., Ltd., with its advanced automatic soldering machines, is leading the "soldering revolution" in the field of automotive electronics and protecting driving safety.
In the traditional production mode of automotive electronics manufacturing, manual soldering is the mainstream method. However, this method has many disadvantages. On the one hand, manual soldering is difficult to ensure the consistency of solder joint quality. On the other hand, manual soldering is inefficient and difficult to meet the growing production needs of the automotive electronics industry. Xiaomao Automation is well aware of the high requirements of the automotive electronics industry for soldering technology, and has invested a lot of resources in research and development to launch an automatic soldering machine with industry-leading level.

Xiaomao automatic soldering machine adopts advanced temperature control system and precise motion control technology, which can achieve precise control of parameters such as soldering temperature, welding time, and welding pressure. The temperature control accuracy can reach ±1℃, ensuring that the solder melts at the optimal temperature and avoiding solder joint quality problems caused by too high or too low temperature. At the same time, its motion control accuracy is as high as micron level, which can accurately position the solder head to the target solder joint position, achieve precise welding, and effectively eliminate defects such as false solder joints and leaking solder joints.Compared with manual soldering, the production efficiency of the Xiaomao soldering machine has been greatly improved. It can perform soldering operations continuously and uninterruptedly, and the welding speed can be flexibly adjusted according to production needs. For example, on the production line of automotive electronic control units, the Xiaomao soldering machine can complete the welding of hundreds of solder joints per hour, greatly shortening the production cycle, improving production efficiency, and meeting the needs of large-scale production in the automotive electronics industry.
The Xiaomao soldering machine has high stability and reliability. Its core components are made of high-quality materials and advanced processes, and undergo strict quality inspection and aging tests to ensure that the equipment has stable performance during long-term operation. In addition, Xiaomao has also established a complete after-sales service system to provide customers with timely and professional technical support and equipment maintenance services to ensure that the equipment is always in the best operating state, providing reliable guarantee for the quality of automotive electronic products.
Before the introduction of the Xiaomao soldering machine, Bosch, a well-known automotive electronics manufacturer, had been using manual soldering to produce automotive engine control units. Due to the unstable quality of manual soldering and the high defective rate of products, production costs increased and market competitiveness declined. After the introduction of the Xiaomao soldering machine, the situation changed significantly.
The Xiaomao soldering machine runs stably on the production line, the quality of solder joints has been greatly improved, and the defective rate of products has been reduced from the original 5% to below 0.5%. At the same time, production efficiency has increased by 30%, greatly shortening the product delivery cycle. The manufacturer is very satisfied with the performance of the Xiaomao soldering machine. It not only expanded the scale of equipment procurement, but also recommended Xiaomao to other automotive electronics companies.With the continuous development of automotive electronics technology, the requirements for soldering technology will become higher and higher. Shenzhen Xiaomao Automation Technology Co., Ltd. will continue to uphold the concept of innovation, quality and service, continue to increase R&D investment, and improve the technical level of automatic soldering machines.At the same time, Xiaomao will strengthen cooperation with automotive electronics companies, deeply understand customer needs, and provide customers with more personalized and customized soldering solutions. Through continuous innovation and high-quality services, Xiaomao will make greater contributions to the development of the automotive electronics industry and protect the driving safety of every driver.