Shenzhen Xiaomao Automation Technology Co.Ltd makes revenue mainly from automatic glue dispensing machine and suchlike products. It is positioned high in our company. The design, in addition to the support of a team of talented designers, is also based on the market survey conducted ourselves. The raw materials are all sourced from the companies having established long term reliable cooperation with us. The production technique is updated based on our rich production experience. Following a succession of inspection, the product finally comes out and sells in the market. Every year it makes a great contribution to our financial figures. This is strong evidence about the performance. In future, it will be accepted by more markets.
As Xiaomao Machine products are delivered with Performance and Purpose, they are recognized by numerous organizations and individuals. The brand's backbone is its values; providing heartfelt service, being delightfully surprising, and delivering quality and innovation. The branded products are exported to many overseas countries globally through international marketing channels and maintain a steady annual growth rate of exports.
We have created an easily accessible way for customers to give feedback through Xiaomao Machine. We have our service team standing by for 24 hours, creating a channel for customers to give feedback and making it easier for us to learn what needs improvement. We make sure our customer service team is skilled and engaged to provide the best services.
The visual dispensing machine process is a high-precision dispensing technology that combines the visual system and dispensing technology to achieve precise control of fluids (such as glue) and drip, coat or pot the liquid on the surface or inside of the product.
Applicable glue: UV glue, AB glue, hot melt glue, quick-drying glue, black glue, white glue, yellow glue, EMI conductive glue, anaerobic glue, epoxy resin, instant glue, silver glue, red glue, solder paste, heat dissipation paste, solder paste, transparent paint, lubricating oil, flux, screw fixing agent and other fluid glue.
Applicable products: electronic products such as mobile phone screens, PCB circuit boards, chip packaging; automotive parts such as car light sealing, sensor gluing, gearbox components; small appliances and household items such as rice cooker buttons, LED lamps, smart speakers; communication equipment such as base station antenna packaging, optical fiber module bonding, switch sealing; medical equipment such as cardiovascular stent packaging, orthopedic implant bonding, biomedical chip packaging; as well as aviation sensors, toy assembly, plastic product sealing and other fields.
The products we provide: desktop CCD visual dispensing machine, desktop visual jet automatic dispensing machine, high-speed jet visual dispensing machine, floor-standing visual dispensing machine, online visual dispensing machine; non-standard equipment can also be customized.
The services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair.
In 2018, Xiaomao established a deep partnership with Changhong, a well-known Chinese electrical appliance brand, and ordered a visual dispensing machine. This is a cooperative journey that integrates professional knowledge and craftsmanship.
The brand has a very high pursuit of the excellent performance and unique beauty of the visual dispensing machine, and its design and manufacturing requirements for products have reached the top level in the industry. Before choosing Xiaomao, the brand had cooperated with another manufacturer, but the results did not fully meet its strict standards. Xiaomao's rich experience in the field of precision machining and its professional capabilities in design, research and development, and production ultimately won the trust of customers.
According to the customer's brand characteristics and target market, Xiaomao's professional team tailored two sets of application solutions for aluminum alloy appearance materials of visual dispensing machines for customers, one of which quickly won the favor of customers and was further optimized in details. In view of the customer's main preference for modern minimalist style, the Xiaomao visual dispensing machine team cleverly integrated the silver texture of aluminum alloy into the product design, highlighting the modern and fashionable atmosphere. In addition, in the selection of aluminum alloy materials, we carefully selected high-quality and high-strength aluminum alloy for customers, and the workbench uses steel plate materials, which further enhances the overall performance and durability of the product. Such a design not only fits the customer's brand image, but also closely fits the preferences and needs of the brand's target audience. The customer highly praised this plan, laying a solid foundation for the smooth progress of the cooperation between the two parties.
In the field of high-end manufacturing, the application of aluminum alloy materials is indeed a very innovative choice. It is not only highly respected for its elegant appearance, but also because of its advantages in material properties, such as light weight, high strength, and corrosion resistance, it has become one of the favorite materials of designers. Do you understand the professional advantages of aluminum alloy in high-end manufacturing?
The aluminum alloy material used in the Xiaomao visual dispensing machine first stands out with its elegant texture and modern sense, becoming the first choice to highlight the precision and high-end quality of the machine. The unique metallic luster and lightness of aluminum alloy give the visual dispensing machine a perfect combination of technology and aesthetics, and it is an ideal material for improving the image of the production line and the grade of the product.
In addition, aluminum alloy has shown significant advantages in physical properties. Its high strength, excellent deformation resistance, good wear resistance and corrosion resistance ensure the stability and durability of the visual dispensing machine under long-term high-load operation, and provide a solid guarantee for precision dispensing operations.
The easy processing of aluminum alloy materials is also a major reason for its wide application. Through precise cutting, stamping, drilling and other processes, aluminum alloy can be molded into various complex structures to meet the diverse design needs and personalized customization of visual dispensing machines, so that each machine can become a crystallization of technology and art.
In addition, the maintenance of aluminum alloy materials is relatively simple. Daily cleaning only requires simple wiping, without the need for complex maintenance procedures. This is undoubtedly an extremely convenient choice for the efficient operation and cost control of the production line.
In summary, the professional advantages of aluminum alloy in the manufacturing of visual dispensing machines are obvious. Its modern and elegant appearance, excellent material performance, and flexible processing capabilities make it an ideal material for building high-precision, high-quality visual dispensing machines, and it is also unique in the field of automated manufacturing.
Based on high standards for production efficiency and product quality, we not only provide customized visual dispensing machine design solutions, but also recommend a series of core components of internationally renowned brands to customers, including precision guide rails, high-performance chips, stable light sources, etc. These selected components not only ensure the accuracy and durability of the visual dispensing machine, but also carve each machine into an industrial work of art. In the process of selecting components, we pay special attention to the use of aluminum alloy materials to ensure that each component is in harmony with the overall material and style of the machine. In addition, we also use advanced visual recognition technology, through precise image processing and algorithms, so that every dispensing operation can achieve perfect results under optimal conditions.
Through carefully selected components and visual technology, we have created an unparalleled automated production solution for customers, which not only highlights the advanced image of the production line, but also provides customers with an efficient and stable dispensing operation experience, laying a solid foundation for customers' production efficiency and business development, and paving the way for the smooth progress of the project.
During the production process of the project, we strictly manufactured the visual dispensing machine according to the design plan, and passed multiple rounds of quality inspection to ensure that each machine can perfectly present the design effect. In addition, we added some special devices to the machine, such as shock pads and precision adjustment mechanisms, to ensure that they can maintain stable operation in any production environment. After the visual dispensing machine arrives at the customer's factory, we provide customers with one-to-one online installation guidance, detailed installation manuals and video tutorials, and conduct professional training for factory operators to ensure that the performance and accuracy of the visual dispensing machine during use are continuously guaranteed.
During the manufacturing process of the visual dispensing machine, we strictly follow the design plan to use aluminum alloy materials for precision processing, and pass multiple rounds of strict quality inspections to ensure the excellent performance of each visual dispensing machine. We also specially equipped the machine with aluminum alloy accessories such as stable brackets and precision adjustment devices to ensure that they can maintain high stability and precision in various working environments.
After the visual dispensing machine is delivered to the customer's factory, we provide customers with one-to-one online installation guidance, detailed installation manuals, and installation video tutorials, and professional training for factory operators to ensure that the visual dispensing machine can perform at its best and maintain high quality standards during use.
The success of this cooperation is inseparable from the trust and support of customers, and the superb skills and unremitting efforts of every member of our team. In this cooperation, we always adhere to the concept of pursuing excellent quality, knowing that every detail is crucial to the overall performance, so we strictly control every link from the selection of aluminum alloy materials to manufacturing and installation, and strive to achieve the ultimate. The visual dispensing machine is not only a tool on the automated production line, but also a key equipment to improve production efficiency and ensure product quality. We will continue to adhere to our commitment to quality and service, and work with customers to create an efficient and precise automated production space to bring more value and satisfaction to customers.
In today's industrial manufacturing field, the quality of welding process directly affects the reliability and service life of the product. With the rapid development of automation technology, automatic soldering machines have become a powerful assistant for many companies to improve welding quality and production efficiency with their precise, efficient and stable characteristics. Shenzhen Xiaomao Automation Technology Co., Ltd., as an enterprise focusing on the research and development and production of automation equipment, has won wide acclaim in the market for its automatic soldering machine products with excellent performance.
Working principle and core advantages of automatic soldering machine
The automatic soldering machine integrates advanced mechanical, electronic and control technologies, and realizes precise control of the soldering process through the coordinated work of precise mechanical structure, intelligent control system and stable heating system.
Compared with traditional manual welding, automatic soldering machines have significant advantages. In terms of welding speed, the average welding speed of automatic soldering machines can reach 60-120cm/minute, which is much higher than the 40-60cm/minute of manual welding. This advantage is mainly due to its fast response time and ability to work continuously, while the efficiency of manual welding is easily affected by factors such as workers' mood and rest, and it is difficult to ensure continuous efficiency. In terms of cost savings, an automatic soldering machine can replace 2-4 workers and can produce continuously for 24 hours, greatly reducing labor costs. At the same time, the automatic soldering machine avoids the influence of human factors on the welding quality by precisely controlling the welding parameters, ensuring the consistency and stability of the solder joints, thereby improving product quality and reducing rework costs.
Application fields and excellent performance of automatic soldering machines
The application fields of automatic soldering machines are extremely wide, covering almost all electronic manufacturing and related industries that require welding. In the field of automotive electronics, it provides reliable protection for the welding of precision components such as automotive electronic control units and sensors, ensuring the stable operation of automotive electronic systems; in the field of digital electronics, it helps the welding of circuit boards for digital products such as mobile phones and tablets to ensure excellent product performance; in the electroacoustic industry, it accurately welds components such as speakers and microphones to improve sound quality; in the LCD and circuit board industry, it provides reliable welding support for the manufacture of LCD screens and various circuit boards to ensure electrical connection performance.
Taking the welding of electronic connectors, LED light strings, video and audio line plugs and other products as an example, the automatic soldering machine can easily cope with the complex welding tasks of small circuit boards and small electronic components with high-precision positioning and stable welding quality. It reduces the requirements for workers' operating skills, reduces interference from human factors, improves the consistency of welding quality, and escorts enterprises to produce high-quality products.
Product features of automatic soldering machines of Shenzhen Xiaomao Automation Technology Co., Ltd.
The automatic soldering machine products of Shenzhen Xiaomao Automation Technology Co., Ltd. have many unique advantages. In terms of ease of operation, the Chinese and English bilingual teaching programming controller is adopted, and users can easily learn and operate. Through direct handle teaching, users can directly input the coordinates of the soldering point, or teach the position of the soldering point to achieve the reproduction of the coordinates of the soldering point position, which greatly reduces the difficulty of operation.
In terms of performance stability, the company's automatic soldering machine uses high-quality parts, strong wear resistance, easy installation, high welding accuracy, and effectively extends the service life of the machine. At the same time, the use of its multi-axis manipulator and advanced motion control algorithm simulates the action of adding tin by hand, effectively improves the positioning accuracy of the soldering iron tip, and ensures the stability of welding quality.
In terms of process adaptability, the program has built-in multi-dimensional soldering methods, which can realize various welding processes such as spot welding and drag welding. All process parameters can be set by the user, which can simulate various high-difficulty and micro-soldering processes of human hands to meet the welding needs of different products. In addition, the machine has a manual tin discharge function, which can continuously solder without stopping the machine, improves the welding efficiency, and is suitable for single-cycle welding of solder joints in different directions.
Case sharing: Automatic soldering machines help companies improve their competitiveness
Before introducing the automatic soldering machine of Shenzhen Xiaomao Automation Technology Co., Ltd., an electronic manufacturing company had been using manual soldering to produce electronic products. Manual welding is not only inefficient, but also has unstable welding quality, resulting in a high product defect rate and constant customer complaints. At the same time, due to the continuous increase in labor costs, the company's production costs are also high.
After the introduction of the automatic soldering machine, the company has undergone significant changes. The production efficiency has been greatly improved, and the welding speed has increased from the original manual welding 40-60cm/minute to the automatic soldering machine 60-120cm/minute, and the production cycle has been significantly shortened. Product quality has also been effectively guaranteed, the consistency and stability of solder joints have been greatly improved, the product defect rate has been significantly reduced, and customer satisfaction has been greatly improved. In addition, since one automatic soldering machine can replace multiple workers, the company's labor costs have been greatly reduced. At the same time, the controllability of production management has been enhanced, the production rhythm has been fixed, and the product cycle has been clear, which provides strong support for the company to formulate accurate production plans and further enhances the company's market competitiveness.
Automatic soldering machines are a powerful assistant for modern industrial manufacturing. Shenzhen Xiaomao automatic soldering machine products have excellent performance and bring significant benefits to enterprises. Choosing Xiaomao automatic soldering machine means choosing precise welding, product reliability, and a new future for enterprise development.
Screw feeding machines are the backbone of modern manufacturing, ensuring efficient material flow into processing equipment. These machines, though robust, are highly dependent on maintenance to prevent downtime and ensure optimal performance. A compelling hook would be to highlight the critical role these machines play in production and the significant costs associated with downtime. Understanding the importance of maintaining these machines can mean the difference between smooth operations and costly disruptions.
Routine Maintenance: Keeping Machines Running Smooth
Regular maintenance is essential for the longevity of screw feeding machines. Tasks include cleaning the bearings, lubricating the screw and feed box, inspecting for wear, adjusting settings, and draining the feed box. Implementing a maintenance schedule, ideally weekly, ensures timely checks. Following manufacturer guidelines is crucial, as they often contain critical recommendations specific to each machine model.
Detailed Troubleshooting: Solving Common Issues
Inaccurate Feeding
Cleaning the bearings can resolve feeding inaccuracies. For instance, if a machine is not feeding material correctly, inspect the bearings for dirt or wear. Clean and lubricate them, and adjust the settings to ensure the screw rotates smoothly.
Jams and Blockages
Addressing jams involves cleaning and replacing worn bearings. A common scenario is a machine jamming due to buildup of material. Halted operations can be reverted by replacing the bearing and cleaning the interior. Regular cleaning can prevent this from happening.
Noise and Vibration
Reducing noise and vibrations may require adjusting the motor or feed box. For example, if a machine is producing excessive noise, check the belt tension and alignment. Proper alignment can significantly reduce noise and improve overall machine performance.
Advanced Diagnostic Tools: Predictive Maintenance
Equipping machines with sensors and monitoring systems allows for predictive maintenance, identifying potential failures before they occur. Data logging software can track performance metrics like RPM and feed box pressure, enabling early detection of issues. For instance, if a sensor detects an abnormal increase in pressure, it can signal a potential blockage or wear in the system, allowing for timely intervention.
Real-World Practical Applications and Lessons Learned
Real-world examples illustrate the importance of maintenance. A factory experienced a jam due to dirty bearings, which were cleaned and lubricated, resolving the issue. Another case involved a machine with worn bearings causing noise, leading to their replacement after noticing increased vibration. These examples highlight the effectiveness of thorough maintenance and the value of learning from past experiences.
Case Study 1: Jamming Issue
A manufacturing plant faced frequent jams in their screw feeding machine. Upon inspection, it was found that the bearings were excessively dirty and worn. By cleaning the bearings and replacing the faulty ones, the jams were significantly reduced, leading to more consistent operation and higher throughput.
Case Study 2: Noise Problem
A company using screw feeding machines in their production line noticed excessive noise from one of the machines. The issue was traced back to improper belt tension and misalignment. Adjusting the belt tension and aligning the components resolved the noise, leading to smoother operation and reduced energy consumption.
Best Practices for Long-Term Reliability
Developing a comprehensive maintenance plan, setting specific maintenance times, is crucial for long-term reliability. Training employees in maintenance techniques and utilizing instructional resources can enhance skills and confidence. Maintaining a clean workspace facilitates easier access to components, promoting efficient maintenance practices.
Continuous Improvement and Future Trends
This guide emphasizes the importance of continuous maintenance and proactive troubleshooting for screw feeding machines. As manufacturing evolves, automation and AI in maintenance offer new opportunities for efficiency. Encouraging ongoing learning and adopting best practices ensures machines are reliable, contributing to a seamless manufacturing process.
Final Thoughts
By prioritizing maintenance and effectively troubleshooting issues, screw feeding machines can operate at peak efficiency. Staying informed about advancements in technology and maintenance practices will help manufacturers maintain productivity and reduce costs. Embracing proactive strategies ensures machines are reliable, contributing to a smooth and efficient production process.
Key Factors to Consider Before Buying an Automated Soldering Machine
Types of Soldering Machines
Traditionally, soldering machines are categorized into three main types: wave soldering, reflow soldering, and selective laser soldering (SLA). Wave soldering is ideal for surface-mount technology (SMT) and through-hole components, while reflow soldering is best for SMT applications. Selective laser soldering offers high-speed processing for large-scale production.
Soldering Technology
The soldering technology used by the machine is a critical factor. Modern machines often employ lead-free solders to comply with industry standards like RoHS. Ensure the machine you choose supports your type of solder and meets regulatory requirements.
Machine Specifications and Constraints
Precision temperature control, accuracy, and speed are crucial specifications. A machine with precise temperature control ensures uniform soldering and reduces the risk of thermal cycling. Accuracy is essential, especially for through-hole applications, where precise placement of components is vital.
Application Requirements
Consider the specific applications you plan to use the machine for. SMT applications require high precision, while through-hole applications demand robust pick-and-place capabilities and sufficient clamping strength to handle delicate components.
Additional Features
Modern machines come equipped with features like integrated software for process control, real-time monitoring, and data logging. Automated reloading systems and connectivity options for seamless integration with other manufacturing equipment can greatly enhance your workflow.
Evaluating Machine Specifications and Performance
Temperature Control Systems
High-precision temperature control is vital for consistent soldering. Look for machines with advanced sensors and advanced cooling mechanisms to maintain stable temperatures during prolonged operations. Real-time monitoring and programmable settings can help ensure optimal performance.
Accuracy and Precision
Precision is crucial for high-quality solder joints. Machines with advanced sensors, positioning systems, and robust components can place components with remarkable accuracy. This reduces the risk of errors and improves overall yield.
Speed and Throughput
The speed of the machine, measured in components per hour, directly impacts throughput. For high-volume production, choose machines with high throughput capabilities. However, prioritize speed that doesnt compromise on accuracy or quality.
Software and User Interface
A user-friendly interface with real-time monitoring and control panels can simplify operation. Integrated software for process control and real-time data logging can enhance productivity. Customizable settings and programs can further improve performance.
Comparing Different Automated Soldering Machine Models
Comparative Analysis of Models
When comparing different models, look at their performance based on key metrics like temperature control, accuracy, and speed. Machine A might handle a higher volume of components quickly, while Machine B excels in maintaining consistent solder joint quality. Real-world case studies can provide valuable insights into how different machines perform under similar conditions.
User Reviews and Expert Opinions
Read user reviews and expert opinions to gain insights into the performance and reliability of different machines. Look for common praises or criticisms that can influence your decision. Consulting with industry experts or sales representatives can also provide personalized insights and recommendations.
Integration and Compatibility Requirements
Importance of Integration
Proper integration with existing manufacturing equipment is crucial for a seamless workflow. Look for machines with standard interfaces or protocols like USB or Ethernet to facilitate easy integration with other systems.
Compatibility with Existing Workflow Processes
Ensure the machine fits into your existing manufacturing workflow. A machine that requires significant reconfiguration or setup time may not be practical. Choose machines that can be easily integrated with conveyor lines, PCB feeders, and inspection equipment.
Selection of Machines with Easy Integration
Select machines that offer features facilitating easy integration, such as wireless connectivity options and pre-connected ports. Integration software or tools that help with setup and configuration can simplify the process.
Cost Considerations: Balancing Initial Investment and Long-Term Benefits
Initial Investment
The initial cost of the machine is significant. High-end machines may offer more advanced features but come with a higher price tag. Consider the machines lifespan, throughput, and reliability in maintaining consistent performance over time.
Long-Term Operational Costs
Long-term operational costs should also be considered. Machines with higher initial costs might have lower operational costs due to increased efficiency and reduced downtime. Conversely, lower-cost machines may require more frequent maintenance and have higher operational costs.
Return on Investment (ROI)
The return on investment (ROI) of an automated soldering machine should be a key consideration. Machines that offer significant improvements in efficiency, productivity, and quality can yield a high ROI. Look for machines that can reduce production time, minimize errors, and improve overall yield.
Maintenance and Training Costs
Maintenance and training costs should be factored into the total cost of ownership. Machines that require regular maintenance and training may have higher ongoing costs, but they can offer better performance and reliability. Machines with lower maintenance and training requirements may be more cost-effective in the short term but may lack advanced features.
Making the Right Decision
Selecting the right automated soldering machine is a critical decision that requires careful consideration. By understanding your specific needs, evaluating machine specifications, and ensuring seamless integration and cost-effectiveness, you can choose a machine that enhances your manufacturing efficiency and quality.
When making your decision, consider the following:
- Understand your requirements: Clearly define the types of soldering processes and applications you need to handle.
- Evaluate machine specifications: Pay attention to temperature control, accuracy, speed, and software capabilities.
- Compare different models: Use case studies and user reviews to compare different machines and identify the best options.
- Ensure integration and compatibility: Select a machine that can integrate seamlessly with your existing manufacturing equipment.
- Consider cost and ROI: Balance the initial investment against long-term operational costs and the return on investment.
By following these guidelines, you can make a well-informed decision and choose an automated soldering machine that enhances your manufacturing efficiency, productivity, and quality.
Selecting the right machine is not just about functionality; it's about supporting your manufacturing goals and achieving exceptional results. Choose wisely, and you'll set your production processes up for success.
E-MAIL: gary.chen@szxiaomao.com
Floor 6, Building A, Concept Space Automobile Industrial Park, No. 76, Ainan Road, Baolong Street, Longgang District, Shenzhen,China