To achieve the goal, we are able to provide automatic soldering machine, automatic screw locking machine and glue dispensing machine.

Project Introduction and Overview:Xiaomao Automation is rooted in the forefront of precision manufacturing, integrating advanced technology and exquisite automated welding technology, and is committed to creating efficient welding solutions that go beyond the norm. Each automatic soldering machine carries the industry's senior engineers' profound research on precise control and efficient production, giving it excellent performance and lasting stability.We firmly believe that the automatic soldering machine is not only equipment on the production line, but also a symbol of intelligent manufacturing and high-quality output, and an important promoter of technological innovation and industrial upgrading. Through fine structure and intelligent management system, Xiaomao automatic soldering machine has become an elegant transformation of manufacturing industry upgrades, leading every user towards efficient and precise manufacturing.Applicable products: electronic products such as mobile phones, power supplies, fans, hard drives, navigation equipment, audio systems, laptops, etc.; automotive parts such as engine control units, gearbox sensors, chassis electronic components; air conditioner remote controls, washing machine control circuit boards, smart door locks, TV motherboards, radio components, as well as electronic accessories in furniture, various lamps and other household appliances and household products industries; base station core equipment, routers, network switches and other communication equipment; as well as precision electronic components in high-end medical equipment, large machinery and aviation products.Products we provide: single-station automatic soldering machine, single-station rotary automatic soldering machine, single-station double-head automatic soldering machine, double-station automatic soldering machine, double-station rotary automatic soldering machine, double-head double-station automatic soldering machine, six-axis double-head rotary automatic soldering machine, five-axis rotary automatic soldering machine, multi-head automatic soldering machine, automatic soldering machine with protective cover, floor-standing rotary soldering machine, automatic soldering foot cutting machine; non-standard equipment can also be customized.Services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair.Xiaomao automatic soldering machine is well-known in the electronics manufacturing industry for its excellent performance and high-standard manufacturing. Xiaomao insists on using the highest standards of technology to provide global customers with precise and efficient soldering solutions. Its outstanding performance has won an excellent reputation in the field of electronics manufacturing. This soldering machine was selected by Hisense, a leading company located in the electronics manufacturing center, in 2020 for an important part of its new production line, and it was also a major decision for customers to explore more efficient production methods. Therefore, the enterprise has very strict requirements for the selection of soldering machines.Before deciding to establish a cooperative relationship with us, the customer had learned about the Xiaomao automatic soldering machine from the Internet. Although the middleman played a bridging role in the communication, the customer had a preliminary understanding of the Xiaomao automatic soldering machine. Because we attach great importance to the actual needs of customers, we invited customers to China to inspect our production line and technical strength. During the inspection, the customer had an in-depth understanding of many aspects such as product performance and company vision, and chose to cooperate with us after establishing initial trust.Because the customer had personally visited our production line and had a basic understanding and trust in Xiaomao, the communication between the two parties was very smooth. Moreover, our team is experienced in the design and manufacture of soldering machines, has many years of industry experience, and can quickly grasp the actual needs and production concepts of customers to ensure rapid progress of the project. During the design process, we deeply studied the customer's production process, equipment layout and quality standards to ensure that the soldering machine can be perfectly integrated into the customer's production line.We learned that customers pay great attention to the details, functionality and user-friendly design of the soldering machine. For example, the details emphasized by customers include the accuracy and durability of the soldering tip, whether the temperature control during the welding process is accurate, whether the equipment is energy-saving, whether the operating interface is intuitive and easy to use, and whether the overall structure is sturdy and reliable. Our design team works tirelessly to ensure that every detail meets customer expectations and provides customers with the best automatic soldering machine solutions.In order to create an efficient and accurate automated welding solution, Xiaomao's automatic soldering machine is mainly designed in modern white, supplemented by silver decoration, highlighting the sense of professionalism and technology. The high-precision manufacturing process makes the soldering machine exquisite in appearance and excellent in function. This accuracy and fluency not only improves the efficiency of welding operations, but also optimizes the overall workflow. In order to meet the welding needs of different customers, the automatic soldering machine is designed with a variety of models and functions to flexibly respond to various welding tasks and ensure outstanding welding quality.Due to the extremely high requirements of customers for welding accuracy and efficiency, Xiaomao incorporates a variety of advanced technologies into the design, and uses different welding modes to cope with various complex working conditions to ensure perfect welding results. During the research and development process, Xiaomao's professional team fully considered various variables in the welding process, such as temperature control, welding speed, etc., and made fine adjustments based on professional knowledge and experience.In the production process, Xiaomao's automatic soldering machine strictly adheres to international quality standards to ensure that each device achieves optimal performance. When visiting the factory, customers had a deep understanding of Xiaomao's production process and quality control system, and initially established trust in the product. Throughout the production process, Xiaomao's sales team actively communicated with customers, shared project progress, and let customers feel our meticulous and customer-centric service, which further enhanced customers' confidence in the performance and reliability of Xiaomao's automatic soldering machine.In response to the problem that customers had previously encountered with other suppliers where equipment was damaged during transportation, Xiaomao paid special attention to the packaging and transportation of the products. After production was completed, Xiaomao shared the full process video of product packaging with customers to reassure them. During the installation and commissioning stage, even if there was a situation where on-site guidance was not possible, Xiaomao also provided detailed installation manuals, video tutorials, and professional remote guidance to ensure that customers could smoothly install and use the equipment.When the project was successfully completed and put into use, the customer was very satisfied with the performance and overall design of the Xiaomao automatic soldering machine. In this cooperation, Xiaomao thanks customers for their trust and support. We believe that this close partnership will bring long-term win-win results for both parties and provide excellent solutions for welding needs in all walks of life. We will continue to work hard to ensure that each project meets customer expectations and takes it to new heights. If you want to learn more about welding technology or have any questions or needs, please feel free to contact Xiaomao Automatic Soldering Machine! Our professional team is always ready to support you and provide the best solution for your welding needs. We look forward to your inquiries and creating more successful cooperation opportunities.

In modern manufacturing, automatic soldering machines, as an advanced automation equipment, are gradually replacing traditional manual soldering methods with their advantages of high precision and low manual intervention. Shenzhen Xiaomao Automation Technology Co., Ltd., as a leading company focusing on the research and development and production of automation equipment such as automatic dispensing machines, automatic screw locking machines, and automatic soldering machines, will provide you with an in-depth analysis of the technical principles of fully automatic soldering machines and their application solutions in specific scenarios such as PCB boards and product wiring. Applicable products: electronic products such as mobile phones, power supplies, fans, hard drives, navigation equipment, audio systems, and laptops; automotive parts such as engine control units, gearbox sensors, and chassis electronic components; air conditioner remote controls, washing machine control circuit boards, smart door locks, TV motherboards, radio components, and electronic accessories in furniture, various lamps and other household appliances and household goods industries; base station core equipment, routers, network switches and other communication equipment; as well as precision electronic components in high-end medical equipment, large machinery and aviation products. The products we provide: single-station automatic soldering machine, single-station rotary automatic soldering machine, single-station double-head automatic soldering machine, double-station automatic soldering machine, double-station rotary automatic soldering machine, double-head double-station automatic soldering machine, six-axis double-head rotary automatic soldering machine, five-axis rotary automatic soldering machine, multi-head automatic soldering machine, automatic soldering machine with protective cover, floor-standing rotary soldering machine, automatic soldering foot cutting machine; non-standard equipment can also be customized. The services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair. 1. Technical principle of fully automatic soldering machine The fully automatic soldering machine realizes the automation of soldering operations through a series of precise mechanical and electronic systems. Its core parts mainly include welding system, temperature control system and PLC control system. Welding system: The welding system of the automatic soldering machine consists of automatic tin feeding mechanism and temperature control, heating element, and soldering iron head. The solid solder wire is heated and melted by an automatic heating soldering iron, and the flux enters the soldering metal, which forms a strong and reliable solder joint after cooling. This process involves complex interactions of physics and chemistry, including wetting, diffusion and metallurgical bonding of the solder. Temperature control system: Fully automatic soldering machines usually use digital temperature settings and automatic constant temperature control to ensure the stability and accuracy of the welding temperature. For example, the temperature control system using Wilo technology, combined with a high-power heating core, can achieve rapid heating and stabilization, providing a stable temperature environment for welding operations. PLC control system: PLC (Programmable Logic Controller) is the "brain" of the fully automatic soldering machine and is responsible for controlling the entire welding process. Through preset programs, PLC can accurately control welding parameters such as welding temperature, welding time, etc., to ensure that the solder melts and covers the solder joints under appropriate conditions. 2. Solder joint quality assurance technologyIn order to ensure the quality of solder joints, the fully automatic soldering machine adopts a number of advanced technologies: Three-dimensional all-round adjustment: The soldering iron, soldering table, solder nozzle and tin wire can all be adjusted in all directions to ensure that the soldering position is accurate and correct. Automatic tin feeding system: Through the precise tin feeding system, the tin wire can be fed to the soldering iron tip at a constant speed and quantity, thereby ensuring the stability of the tin amount during the welding process. High-quality solder materials: Select high-quality solder materials to ensure the fluidity and adhesion of the solder, which helps to improve the welding accuracy. Optimize welding parameters: According to the welding requirements and material properties, accurately set the welding parameters to ensure that the solder melts and covers the solder joints under appropriate conditions. Regular maintenance and calibration: Regularly clean the soldering head, check the tin feeding system, etc., and perform necessary calibration to ensure the stability and accuracy of the equipment. 3. Industry solutions for specific scenarios PCB board manufacturing and wiring:Demand: PCB boards are the basic components of electronic products, and the wiring of components on them has high requirements for welding accuracy and temperature control.Solution: The fully automatic soldering machine can ensure the precise soldering of components on the PCB board through a high-precision temperature control system and an automatic tin feeding system. At the same time, the PLC control system can accurately control the welding parameters to meet the welding requirements of different components. In addition, for high-density and high-precision PCB boards, the fully automatic soldering machine can also achieve micro-pitch welding to ensure welding quality. Wiring of electronic products:Demand: The wiring between the circuit board and various components, interfaces, etc. in electronic products needs to be precise and reliable.Solution: The fully automatic soldering machine can quickly and accurately complete the wiring work in electronic products. Its high-precision temperature control system and automatic tin feeding system ensure the stability and reliability of welding. At the same time, through the preset welding program, the fully automatic soldering machine can also adapt to the welding requirements of different electronic products and different wiring methods. 4. Advantages of high precision and low manual interventionThe fully automatic soldering machine plays an increasingly important role in the manufacturing industry with its advantages of high precision and low manual intervention: Improve production efficiency: The fully automatic soldering machine can work continuously and stably to improve production efficiency. Compared with traditional manual soldering, the working efficiency of the fully automatic soldering machine can generally be improved by 50%-100%. Reduce labor costs: The fully automatic soldering machine is simple and easy to learn, and the operator can get started without long-term training. At the same time, by reducing manual intervention, the requirements for workers' operating skills are reduced, and the interference of human factors on welding quality is reduced. Improve the working environment: The fully automatic soldering machine can avoid contact with welding arc and smoke, and improve the working conditions of workers. At the same time, by equipping with a solder smoke purifier, harmful smoke can be effectively absorbed to protect the health of workers. Improve welding quality: The fully automatic soldering machine adopts advanced welding technology and quality assurance measures, which can ensure the uniformity and reliability of solder joints and improve the overall quality of the product. Shenzhen Xiaomao Automation Technology Co., Ltd., with its rich experience and advanced technology in the field of automation equipment, is committed to providing customers with high-quality fully automatic soldering machine solutions. Whether it is LED display manufacturing, electronic cigarette holder manufacturing or other scenarios requiring high-precision welding, the fully automatic soldering machine will become your right-hand man to improve production efficiency, reduce costs and improve product quality.

In today's industrial manufacturing field, the quality of welding process directly affects the reliability and service life of the product. With the rapid development of automation technology, automatic soldering machines have become a powerful assistant for many companies to improve welding quality and production efficiency with their precise, efficient and stable characteristics. Shenzhen Xiaomao Automation Technology Co., Ltd., as an enterprise focusing on the research and development and production of automation equipment, has won wide acclaim in the market for its automatic soldering machine products with excellent performance. Working principle and core advantages of automatic soldering machineThe automatic soldering machine integrates advanced mechanical, electronic and control technologies, and realizes precise control of the soldering process through the coordinated work of precise mechanical structure, intelligent control system and stable heating system.Compared with traditional manual welding, automatic soldering machines have significant advantages. In terms of welding speed, the average welding speed of automatic soldering machines can reach 60-120cm/minute, which is much higher than the 40-60cm/minute of manual welding. This advantage is mainly due to its fast response time and ability to work continuously, while the efficiency of manual welding is easily affected by factors such as workers' mood and rest, and it is difficult to ensure continuous efficiency. In terms of cost savings, an automatic soldering machine can replace 2-4 workers and can produce continuously for 24 hours, greatly reducing labor costs. At the same time, the automatic soldering machine avoids the influence of human factors on the welding quality by precisely controlling the welding parameters, ensuring the consistency and stability of the solder joints, thereby improving product quality and reducing rework costs. Application fields and excellent performance of automatic soldering machinesThe application fields of automatic soldering machines are extremely wide, covering almost all electronic manufacturing and related industries that require welding. In the field of automotive electronics, it provides reliable protection for the welding of precision components such as automotive electronic control units and sensors, ensuring the stable operation of automotive electronic systems; in the field of digital electronics, it helps the welding of circuit boards for digital products such as mobile phones and tablets to ensure excellent product performance; in the electroacoustic industry, it accurately welds components such as speakers and microphones to improve sound quality; in the LCD and circuit board industry, it provides reliable welding support for the manufacture of LCD screens and various circuit boards to ensure electrical connection performance.Taking the welding of electronic connectors, LED light strings, video and audio line plugs and other products as an example, the automatic soldering machine can easily cope with the complex welding tasks of small circuit boards and small electronic components with high-precision positioning and stable welding quality. It reduces the requirements for workers' operating skills, reduces interference from human factors, improves the consistency of welding quality, and escorts enterprises to produce high-quality products. Product features of automatic soldering machines of Shenzhen Xiaomao Automation Technology Co., Ltd.The automatic soldering machine products of Shenzhen Xiaomao Automation Technology Co., Ltd. have many unique advantages. In terms of ease of operation, the Chinese and English bilingual teaching programming controller is adopted, and users can easily learn and operate. Through direct handle teaching, users can directly input the coordinates of the soldering point, or teach the position of the soldering point to achieve the reproduction of the coordinates of the soldering point position, which greatly reduces the difficulty of operation.In terms of performance stability, the company's automatic soldering machine uses high-quality parts, strong wear resistance, easy installation, high welding accuracy, and effectively extends the service life of the machine. At the same time, the use of its multi-axis manipulator and advanced motion control algorithm simulates the action of adding tin by hand, effectively improves the positioning accuracy of the soldering iron tip, and ensures the stability of welding quality.In terms of process adaptability, the program has built-in multi-dimensional soldering methods, which can realize various welding processes such as spot welding and drag welding. All process parameters can be set by the user, which can simulate various high-difficulty and micro-soldering processes of human hands to meet the welding needs of different products. In addition, the machine has a manual tin discharge function, which can continuously solder without stopping the machine, improves the welding efficiency, and is suitable for single-cycle welding of solder joints in different directions. Case sharing: Automatic soldering machines help companies improve their competitivenessBefore introducing the automatic soldering machine of Shenzhen Xiaomao Automation Technology Co., Ltd., an electronic manufacturing company had been using manual soldering to produce electronic products. Manual welding is not only inefficient, but also has unstable welding quality, resulting in a high product defect rate and constant customer complaints. At the same time, due to the continuous increase in labor costs, the company's production costs are also high.After the introduction of the automatic soldering machine, the company has undergone significant changes. The production efficiency has been greatly improved, and the welding speed has increased from the original manual welding 40-60cm/minute to the automatic soldering machine 60-120cm/minute, and the production cycle has been significantly shortened. Product quality has also been effectively guaranteed, the consistency and stability of solder joints have been greatly improved, the product defect rate has been significantly reduced, and customer satisfaction has been greatly improved. In addition, since one automatic soldering machine can replace multiple workers, the company's labor costs have been greatly reduced. At the same time, the controllability of production management has been enhanced, the production rhythm has been fixed, and the product cycle has been clear, which provides strong support for the company to formulate accurate production plans and further enhances the company's market competitiveness. Automatic soldering machines are a powerful assistant for modern industrial manufacturing. Shenzhen Xiaomao automatic soldering machine products have excellent performance and bring significant benefits to enterprises. Choosing Xiaomao automatic soldering machine means choosing precise welding, product reliability, and a new future for enterprise development.

In today's fast-paced electronics manufacturing industry, automation is key to staying competitive. Automatic soldering machines offer unparalleled precision, consistency, and efficiency. This guide will help you understand the intricacies of automatic soldering and provide actionable insights to make your transition seamless.Essential Components of an Automatic Soldering SystemUnderstanding the key components of automatic soldering machines is crucial for effective operation. These components work in concert to deliver high-quality soldering, ensuring your PCBs meet the highest standards.- Nozzles and Spray Heads: These components play a vital role in applying solder paste to the PCB. They must be meticulously maintained and accurately positioned to ensure precise application. A clean nozzle or spray head ensures that the solder paste is applied in the correct areas, leading to a reliable solder joint.- Heating Elements: Heating elements, commonly infrared or thermal conduction, are responsible for melting the solder paste to the optimal temperature. Proper heating is essential to achieve a quality solder joint. Infrared heating, for instance, is known for its quick and even heating, making it a popular choice in modern automatic soldering systems.- Control Systems: Advanced control systems monitor the entire process, from heating to cooling. These systems provide real-time feedback and automatic adjustments to maintain optimal conditions. For example, a PID (Proportional-Integral-Derivative) controller can help fine-tune the temperature, ensuring that the solder paste melts at the right moment.- Soldering Stations: Soldering stations perform the actual soldering, heating and placing components on the PCB with precision. These stations must be capable of accurately heating and positioning components to ensure a consistent solder joint. High-end soldering stations often incorporate sensors to monitor and adjust the temperature instantly.- Reflow Ovens: Reflow ovens ensure that the solder paste melts uniformly and the PCB cools evenly. These ovens are crucial for achieving consistent and reliable solder joints. Modern reflow ovens come with advanced features such as temperature profiling and dual-zone heating, which can significantly enhance the quality of the solder joints.- Configurable Software: Software configurations allow for customized settings and easy adjustments. Proper software can significantly enhance the productivity and reliability of the machine. For instance, programmable logic controllers (PLCs) can be configured to handle different types of PCBs and soldering requirements.Why Automate? Key Considerations for Successful ImplementationBefore diving into the world of automatic soldering, its crucial to evaluate the benefits and challenges of this technology.- Choosing the Right Machine: - Criteria: Identify your specific production needs and budget. Factors like throughput, temperature control, and flexibility are essential. For example, a machine designed for high-throughput might not be appropriate if youre dealing with small-batch production. - Cost Analysis: Automated systems may have higher initial costs, but they can save money in the long run through increased efficiency and reduced labor costs. A detailed cost-benefit analysis will help you determine if the investment is worthwhile.- Training and Operations: - Operator Training: Ensure that your team is well-trained. This includes understanding the operation of the machine, emergency procedures, and troubleshooting common issues. Regular training sessions can help maintain the machines efficiency. - Maintenance and Calibration: Regular maintenance and calibration are essential to avoid downtime. Downtime due to poor maintenance can negate the initial cost savings. For instance, scheduled maintenance checks every month can prevent unexpected breakdowns.- Integration with Existing Systems: - Complementary Systems: Ensure that your new machine can integrate seamlessly with your existing assembly lines. This includes software compatibility and physical space requirements. A machine that can communicate with your existing ERP and MES systems will enhance overall process efficiency. - Workflow Optimization: Evaluate and optimize your production workflow to maximize the benefits of the new system. For example, adjusting the placement of machines and workstations can streamline the production process.- Safety and Compliance: - Safety Protocols: Follow all safety protocols, including hazard identification and emergency procedures. Infrared heating, for instance, can pose a risk of eye damage if not handled correctly. - Compliance: Ensure that the machine meets all industry standards and regulations. Compliance with standards like IPC J-STD-001 is crucial to avoid quality control issues.Real-World Examples of Successful AutomationLets look at some real-world examples of companies that have successfully integrated automatic soldering machines into their production processes.1. Technology Inc.: - Success Story: Technology Inc. introduced an automatic soldering machine, doubling its production output. The machines high precision and consistent soldering reduced defects by 40%, leading to a significant increase in customer satisfaction. Their production process is now more efficient and reliable.2. Electronic Manufacturing Co.: - Implementation: Electronic Manufacturing Co. adopted a high-precision automatic soldering machine, reducing setup time by 30% and increasing throughput by 25%. The company also saved over 50% in labor costs. This case study highlights the cost-saving benefits of automation.3. Precision Electronics: - Advanced Integration: Precision Electronics implemented an advanced automatic soldering system, enhancing its ability to handle complex PCBs. This led to a 20% increase in production speed and a 35% improvement in product quality. Their decision to invest in automation has paid off in terms of both speed and quality.ConclusionThe future of PCB soldering lies in automation, offering unparalleled efficiency and precision. By understanding the essential components, evaluating the benefits and challenges, and learning from real-world examples, you can make an informed decision about implementing an automatic soldering machine. Stay ahead of the curve and enjoy the benefits of precision, reliability, and cost savings.Automation in PCB soldering is not just a trend; it's a necessity for staying competitive in todays fast-paced industry. By embracing this technology, you can revolutionize your production processes and achieve new levels of efficiency and quality.