The epoxy dispensing machine tops the product category of Shenzhen Xiaomao Automation Technology Co.Ltd. All its raw materials are strictly selected and then are put into precision production. The standard production process, advanced production technique, and systematic quality control together guarantee the high quality and excellent performance of the finished product. Thanks to the continued market survey and analysis, its positioning and application scope are being clearer.
To expand the influence of Xiaomao Machine, we simultaneously work to reach new foreign markets. When going global, we explore the potential customer base in the foreign markets for our international brand expansion. We also analyze our established markets as well as make an assessment of emerging and unexpected markets.
At Xiaomao Machine, customers can get epoxy dispensing machine and other products with considerate and helpful services. We provide advice for your customization, helping you get the proper products that meet the need of your target market. We also promise that the products arrive at your place on time and in goods condition.
Project Introduction and Overview:
Xiaomao Automation is rooted in the forefront of precision manufacturing, integrating advanced technology and exquisite automated welding technology, and is committed to creating efficient welding solutions that go beyond the norm. Each automatic soldering machine carries the industry's senior engineers' profound research on precise control and efficient production, giving it excellent performance and lasting stability.
We firmly believe that the automatic soldering machine is not only equipment on the production line, but also a symbol of intelligent manufacturing and high-quality output, and an important promoter of technological innovation and industrial upgrading. Through fine structure and intelligent management system, Xiaomao automatic soldering machine has become an elegant transformation of manufacturing industry upgrades, leading every user towards efficient and precise manufacturing.
Applicable products: electronic products such as mobile phones, power supplies, fans, hard drives, navigation equipment, audio systems, laptops, etc.; automotive parts such as engine control units, gearbox sensors, chassis electronic components; air conditioner remote controls, washing machine control circuit boards, smart door locks, TV motherboards, radio components, as well as electronic accessories in furniture, various lamps and other household appliances and household products industries; base station core equipment, routers, network switches and other communication equipment; as well as precision electronic components in high-end medical equipment, large machinery and aviation products.
Products we provide: single-station automatic soldering machine, single-station rotary automatic soldering machine, single-station double-head automatic soldering machine, double-station automatic soldering machine, double-station rotary automatic soldering machine, double-head double-station automatic soldering machine, six-axis double-head rotary automatic soldering machine, five-axis rotary automatic soldering machine, multi-head automatic soldering machine, automatic soldering machine with protective cover, floor-standing rotary soldering machine, automatic soldering foot cutting machine; non-standard equipment can also be customized.
Services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair.
Xiaomao automatic soldering machine is well-known in the electronics manufacturing industry for its excellent performance and high-standard manufacturing. Xiaomao insists on using the highest standards of technology to provide global customers with precise and efficient soldering solutions. Its outstanding performance has won an excellent reputation in the field of electronics manufacturing. This soldering machine was selected by Hisense, a leading company located in the electronics manufacturing center, in 2020 for an important part of its new production line, and it was also a major decision for customers to explore more efficient production methods. Therefore, the enterprise has very strict requirements for the selection of soldering machines.
Before deciding to establish a cooperative relationship with us, the customer had learned about the Xiaomao automatic soldering machine from the Internet. Although the middleman played a bridging role in the communication, the customer had a preliminary understanding of the Xiaomao automatic soldering machine. Because we attach great importance to the actual needs of customers, we invited customers to China to inspect our production line and technical strength. During the inspection, the customer had an in-depth understanding of many aspects such as product performance and company vision, and chose to cooperate with us after establishing initial trust.
Because the customer had personally visited our production line and had a basic understanding and trust in Xiaomao, the communication between the two parties was very smooth. Moreover, our team is experienced in the design and manufacture of soldering machines, has many years of industry experience, and can quickly grasp the actual needs and production concepts of customers to ensure rapid progress of the project. During the design process, we deeply studied the customer's production process, equipment layout and quality standards to ensure that the soldering machine can be perfectly integrated into the customer's production line.
We learned that customers pay great attention to the details, functionality and user-friendly design of the soldering machine. For example, the details emphasized by customers include the accuracy and durability of the soldering tip, whether the temperature control during the welding process is accurate, whether the equipment is energy-saving, whether the operating interface is intuitive and easy to use, and whether the overall structure is sturdy and reliable. Our design team works tirelessly to ensure that every detail meets customer expectations and provides customers with the best automatic soldering machine solutions.
In order to create an efficient and accurate automated welding solution, Xiaomao's automatic soldering machine is mainly designed in modern white, supplemented by silver decoration, highlighting the sense of professionalism and technology. The high-precision manufacturing process makes the soldering machine exquisite in appearance and excellent in function. This accuracy and fluency not only improves the efficiency of welding operations, but also optimizes the overall workflow. In order to meet the welding needs of different customers, the automatic soldering machine is designed with a variety of models and functions to flexibly respond to various welding tasks and ensure outstanding welding quality.
Due to the extremely high requirements of customers for welding accuracy and efficiency, Xiaomao incorporates a variety of advanced technologies into the design, and uses different welding modes to cope with various complex working conditions to ensure perfect welding results. During the research and development process, Xiaomao's professional team fully considered various variables in the welding process, such as temperature control, welding speed, etc., and made fine adjustments based on professional knowledge and experience.
In the production process, Xiaomao's automatic soldering machine strictly adheres to international quality standards to ensure that each device achieves optimal performance. When visiting the factory, customers had a deep understanding of Xiaomao's production process and quality control system, and initially established trust in the product. Throughout the production process, Xiaomao's sales team actively communicated with customers, shared project progress, and let customers feel our meticulous and customer-centric service, which further enhanced customers' confidence in the performance and reliability of Xiaomao's automatic soldering machine.
In response to the problem that customers had previously encountered with other suppliers where equipment was damaged during transportation, Xiaomao paid special attention to the packaging and transportation of the products. After production was completed, Xiaomao shared the full process video of product packaging with customers to reassure them. During the installation and commissioning stage, even if there was a situation where on-site guidance was not possible, Xiaomao also provided detailed installation manuals, video tutorials, and professional remote guidance to ensure that customers could smoothly install and use the equipment.
When the project was successfully completed and put into use, the customer was very satisfied with the performance and overall design of the Xiaomao automatic soldering machine. In this cooperation, Xiaomao thanks customers for their trust and support. We believe that this close partnership will bring long-term win-win results for both parties and provide excellent solutions for welding needs in all walks of life. We will continue to work hard to ensure that each project meets customer expectations and takes it to new heights. If you want to learn more about welding technology or have any questions or needs, please feel free to contact Xiaomao Automatic Soldering Machine! Our professional team is always ready to support you and provide the best solution for your welding needs. We look forward to your inquiries and creating more successful cooperation opportunities.
In today's highly competitive market environment, improving production efficiency and reducing costs are the keys to the sustainable development of enterprises. Shenzhen Xiaomao Automation Technology Co., Ltd., as a leader in the field of automation equipment, focuses on providing enterprises with efficient and reliable automation solutions. Among them, the automatic screw locking machine, as one of our main products, has played an important role in many companies, helping them achieve the goal of reducing costs and increasing efficiency.
Applicable screws: slotted screws, cross screws, plum screws, hexagonal screws, triangular screws, H-slot screws, nuts, special-shaped screws with washers, etc.
Applicable products: electronic products such as mobile phones, power supplies, fans, hard drives, navigation instruments, audio, and laptops; automotive parts such as engines, gearboxes, and chassis: small household appliances such as rice cookers, induction cookers, vacuum cleaners, furniture, and lamps, as well as household items; communication equipment such as base station equipment, routers, and switches; medical equipment such as cardiovascular stents and orthopedic implants; as well as aviation, toys, plastic products, and other fields.
Products we provide: single/double-station adsorption automatic screw locking machine, face-to-face adsorption automatic screw locking machine, double-head double-feeder screw machine, floor-standing double-structure automatic screw locking machine, back-to-back automatic/air-blowing screw locking machine, adsorption rotary screw locking machine, double-guide double-feeding LED light board screw locking machine, floor-standing automatic screw locking machine, servo electric screw locking machine with unloading function, six-axis back-to-back automatic glue dispensing screw locking machine, floor-standing automatic glue dispensing screw locking machine, single/double-station automatic nut locking machine, floor-standing automatic nut locking machine, double-station single/double electric screw blowing screw machine, non-standard stroke air blowing screw machine, double-station servo air blowing screw machine, non-standard customized air blowing screw machine, adsorption air blowing integrated screw machine, floor-standing glue dispensing screw locking machine, floor-standing air blowing automatic screw locking machine, online air blowing servo screw locking machine; non-standard equipment can also be customized.
Services we provide: customized solutions, optimized design, production, transportation, after-sales, maintenance, and repair.
How can automatic screw locking machines help companies improve efficiency and reduce costs?
1. Improve production efficiency and shorten production cycles
The traditional manual screw locking method is not only time-consuming and labor-intensive, but also prone to errors, affecting product quality. The automatic screw locking machine can quickly and accurately complete the screw locking task through precise mechanical control and advanced visual recognition technology. It can not only work continuously, but also be flexibly adjusted according to production needs, greatly improving production efficiency.
According to customer feedback, after the introduction of the automatic screw locking machine, the company's production cycle has been significantly shortened and the order delivery capacity has been greatly improved. This means that companies can respond to market demand faster and win more business opportunities.
2. Reduce labor costs and optimize resource allocation
With the rise in labor costs, more and more companies are beginning to seek to reduce labor costs through automated equipment. The automatic screw locking machine has significant advantages in this regard. It can not only replace a large number of manual operations and reduce dependence on skilled workers, but also achieve 24-hour uninterrupted operation while ensuring quality.
In this way, companies can reallocate the human resources originally used for screw locking to more critical positions, or reduce labor costs by reducing the number of employees. This not only improves the overall operational efficiency of the enterprise, but also reserves more resources for the future development of the enterprise.
3. Improve product quality and reduce defective rate
The automatic screw locking machine adopts a precise control system and a stable mechanical structure to ensure that each locking meets the predetermined torque requirements. This not only improves the assembly accuracy of the product, but also significantly reduces the defective rate caused by improper screw locking.
For industries that need to strictly control product quality, the automatic screw locking machine is undoubtedly an ideal choice. It can not only help companies improve product quality, but also reduce production costs by reducing rework and scrap.
4. Easy to integrate and improve the overall automation level
The Xiaomao automatic screw locking machine is not only powerful, but also has good integration. It can easily connect to the company's existing production line and seamlessly connect with other automation equipment. In this way, the company can build a highly automated production system to realize the automation, intelligence and visualization of the production process.
By improving the overall automation level, the company can further improve production efficiency, reduce costs, and improve product quality, thereby occupying a favorable position in the fierce market competition.
In summary, as one of Xiaomao's star products, the automatic screw locking machine has played an important role in many companies. It can not only help enterprises improve production efficiency, reduce labor costs, and improve product quality, but also improve the overall automation level of enterprises through easy integration.
In the future development, Xiaomao will continue to be committed to the research and development and innovation of automation technology to provide enterprises with more efficient and reliable automation solutions. We believe that driven by automation technology, more and more enterprises will achieve the goal of reducing costs and increasing efficiency, and usher in a better development prospect.
In today's industrial manufacturing field, the quality of welding process directly affects the reliability and service life of the product. With the rapid development of automation technology, automatic soldering machines have become a powerful assistant for many companies to improve welding quality and production efficiency with their precise, efficient and stable characteristics. Shenzhen Xiaomao Automation Technology Co., Ltd., as an enterprise focusing on the research and development and production of automation equipment, has won wide acclaim in the market for its automatic soldering machine products with excellent performance.
Working principle and core advantages of automatic soldering machine
The automatic soldering machine integrates advanced mechanical, electronic and control technologies, and realizes precise control of the soldering process through the coordinated work of precise mechanical structure, intelligent control system and stable heating system.
Compared with traditional manual welding, automatic soldering machines have significant advantages. In terms of welding speed, the average welding speed of automatic soldering machines can reach 60-120cm/minute, which is much higher than the 40-60cm/minute of manual welding. This advantage is mainly due to its fast response time and ability to work continuously, while the efficiency of manual welding is easily affected by factors such as workers' mood and rest, and it is difficult to ensure continuous efficiency. In terms of cost savings, an automatic soldering machine can replace 2-4 workers and can produce continuously for 24 hours, greatly reducing labor costs. At the same time, the automatic soldering machine avoids the influence of human factors on the welding quality by precisely controlling the welding parameters, ensuring the consistency and stability of the solder joints, thereby improving product quality and reducing rework costs.
Application fields and excellent performance of automatic soldering machines
The application fields of automatic soldering machines are extremely wide, covering almost all electronic manufacturing and related industries that require welding. In the field of automotive electronics, it provides reliable protection for the welding of precision components such as automotive electronic control units and sensors, ensuring the stable operation of automotive electronic systems; in the field of digital electronics, it helps the welding of circuit boards for digital products such as mobile phones and tablets to ensure excellent product performance; in the electroacoustic industry, it accurately welds components such as speakers and microphones to improve sound quality; in the LCD and circuit board industry, it provides reliable welding support for the manufacture of LCD screens and various circuit boards to ensure electrical connection performance.
Taking the welding of electronic connectors, LED light strings, video and audio line plugs and other products as an example, the automatic soldering machine can easily cope with the complex welding tasks of small circuit boards and small electronic components with high-precision positioning and stable welding quality. It reduces the requirements for workers' operating skills, reduces interference from human factors, improves the consistency of welding quality, and escorts enterprises to produce high-quality products.
Product features of automatic soldering machines of Shenzhen Xiaomao Automation Technology Co., Ltd.
The automatic soldering machine products of Shenzhen Xiaomao Automation Technology Co., Ltd. have many unique advantages. In terms of ease of operation, the Chinese and English bilingual teaching programming controller is adopted, and users can easily learn and operate. Through direct handle teaching, users can directly input the coordinates of the soldering point, or teach the position of the soldering point to achieve the reproduction of the coordinates of the soldering point position, which greatly reduces the difficulty of operation.
In terms of performance stability, the company's automatic soldering machine uses high-quality parts, strong wear resistance, easy installation, high welding accuracy, and effectively extends the service life of the machine. At the same time, the use of its multi-axis manipulator and advanced motion control algorithm simulates the action of adding tin by hand, effectively improves the positioning accuracy of the soldering iron tip, and ensures the stability of welding quality.
In terms of process adaptability, the program has built-in multi-dimensional soldering methods, which can realize various welding processes such as spot welding and drag welding. All process parameters can be set by the user, which can simulate various high-difficulty and micro-soldering processes of human hands to meet the welding needs of different products. In addition, the machine has a manual tin discharge function, which can continuously solder without stopping the machine, improves the welding efficiency, and is suitable for single-cycle welding of solder joints in different directions.
Case sharing: Automatic soldering machines help companies improve their competitiveness
Before introducing the automatic soldering machine of Shenzhen Xiaomao Automation Technology Co., Ltd., an electronic manufacturing company had been using manual soldering to produce electronic products. Manual welding is not only inefficient, but also has unstable welding quality, resulting in a high product defect rate and constant customer complaints. At the same time, due to the continuous increase in labor costs, the company's production costs are also high.
After the introduction of the automatic soldering machine, the company has undergone significant changes. The production efficiency has been greatly improved, and the welding speed has increased from the original manual welding 40-60cm/minute to the automatic soldering machine 60-120cm/minute, and the production cycle has been significantly shortened. Product quality has also been effectively guaranteed, the consistency and stability of solder joints have been greatly improved, the product defect rate has been significantly reduced, and customer satisfaction has been greatly improved. In addition, since one automatic soldering machine can replace multiple workers, the company's labor costs have been greatly reduced. At the same time, the controllability of production management has been enhanced, the production rhythm has been fixed, and the product cycle has been clear, which provides strong support for the company to formulate accurate production plans and further enhances the company's market competitiveness.
Automatic soldering machines are a powerful assistant for modern industrial manufacturing. Shenzhen Xiaomao automatic soldering machine products have excellent performance and bring significant benefits to enterprises. Choosing Xiaomao automatic soldering machine means choosing precise welding, product reliability, and a new future for enterprise development.
Screw fastening is a cornerstone of manufacturing that often goes unnoticed until something goes wrong. A single misplaced screw can compromise an entire product, like a faulty connection in a car's suspension system leading to safety issues. This is where automatic screw fastening machines step in, offering unparalleled precision and reliability.
Automatic screw fastening machines streamline the process of securing screws, ensuring accuracy and efficiency. These machines are equipped with a drive head to power the screw into place, a feed system to manage the supply of screws, and automation control systems for precise placement. Types of automatic screw fastening machines include high-torque devices for heavy-duty applications and low-profile systems for tight spaces. Multi-axis machines handle complex configurations, making them versatile for various manufacturing needs.
The adoption of automatic screw fastening machines brings several benefits. These machines enhance consistency and reliability, reducing the risk of errors. For instance, they can eliminate 90% of human error in screw placement, leading to improved product quality and reliability. Automation significantly boosts productivity by enabling continuous operation. The machines can work non-stop, reducing downtime and increasing output by up to 30%. Automated systems can handle a wide range of tasks, making them highly adaptable and versatile. For example, a manual setup might take 30 seconds to seat a screw, whereas an automated machine can do it in just 5 seconds, translating to higher productivity.
Before implementing automatic screw fastening machines, a manufacturing plant relied on manual processes, which led to frequent errors and decreased productivity. The plant initially faced challenges during the transition, such as operator training and machine setup. However, these issues were quickly addressed with a robust training program and technical support. The results were impressive: the plant reduced downtime by 40%, increased output by 30%, and cut labor costs by 25%.
Manual screw fastening is still a viable option for small-scale operations due to its simplicity and low cost. However, it falls short in high-volume production environments, where speed and accuracy are critical. Automatic machines offer higher efficiency and precision, making them better suited for complex tasks. For example, a manual setup might take 30 seconds to seat a screw, whereas an automated machine can do it in just 5 seconds. This rapid throughput directly translates to higher productivity and lower costs.
Regular maintenance is crucial for ensuring the smooth operation of automatic screw fastening machines. This includes checking and cleaning the drive head, inspecting the feed system, and calibrating the automation control systems. Common issues like motor wear and sensor malfunctions are easily addressed with regular maintenance, reducing downtime and extending the machine's lifespan. Proper operator training is essential to ensure operators understand how to operate the machine and perform routine maintenance tasks efficiently.
The future of screw fastening technology lies in the integration of the Internet of Things (IoT) and big data. These technologies enable real-time monitoring and predictive maintenance, ensuring optimal performance. For instance, IoT sensors can detect when a part is about to fail, allowing for timely replacement. Big data analytics can provide insights into machine performance, optimizing the overall production process. Emerging technologies like fully automated systems and multi-axis configurations further enhance the adaptability and precision of screw fastening machines. A manufacturer could implement a fully automated screw fastening system that reduces cycle time by 40% and increases accuracy by 90%.
Automatic screw fastening machines are transforming manufacturing by enhancing quality and reducing errors. Their precision, efficiency, and adaptability make them indispensable in modern production lines. By adopting these machines, manufacturers can achieve higher productivity, lower costs, and superior product quality. The case study and comparisons with manual methods underscore the tangible benefits of automation. As technology continues to evolve, automatic screw fastening systems will play an even more crucial role in ensuring manufacturing excellence. Embrace the future of automation to stay competitive and ensure longevity in your manufacturing processes.
Join the transformation today and take the first step towards a more efficient and reliable manufacturing process.
In industrial automation, automatic dispensing machines are a "weapon" to improve efficiency and quality, but there are many models. Choosing the wrong one will cost money and delay work. Shenzhen Xiaomao Automation Technology uses professional experience to help you choose the right model.
Different glues vary greatly, so the selection must be adapted. Epoxy resin glue has high viscosity and slow curing, so the dispensing machine needs to have high glue pressure and accurate measurement; silicone glue has variable viscosity, so the equipment must prevent wire drawing and dripping; UV glue relies on ultraviolet light curing, so it must be precisely matched with the curing equipment; anaerobic glue is isolated from the air before curing, and high sealing and glue dispensing accuracy are required.
Production efficiency depends on dispensing speed and rhythm. If the order is urgent and the task is heavy, choose a fast and stable model, and "keep pace" with other equipment to avoid equipment idleness or production bottlenecks.
The products we provide: rotary syringe dispensing machine, multi-head syringe dispensing machine, UV glue dispensing machine, piezoelectric valve dispensing machine hot melt glue dispensing machine, four-axis rotary hot melt glue dispensing machine, 300ml high temperature hot melt glue dispensing machine, 5 kg hot melt glue dispensing machine, silicone dispensing machine, rotary silicone dispensing machine, five-axis rotary silicone dispensing machine, 5 liter single-head silicone dispensing machine, 2.6 liter silicone dispensing machine, three-axis servo push glue silicone dispensing machine, online rotary silicone dispensing machine, AB glue dispensing machine, AB glue filling machine, desktop CCD visual dispensing machine, floor-standing visual dispensing machine, online visual dispensing machine, three-axis automatic coating machine, three-proof paint automatic coating machine, four-axis automatic coating machine, online coating machine; non-standard equipment can also be customized.
Applicable glue: UV glue, AB glue, black glue, white glue, yellow glue, EMI conductive glue, anaerobic glue, epoxy resin, instant glue, silver glue, red glue, solder paste, heat dissipation paste, solder mask, transparent paint, lubricating oil, flux, screw fixing agent and other fluid glue.
Applicable products: electronic products such as mobile phone screens, PCB circuit boards, chip packaging; automotive parts such as car light sealing, sensor gluing, gearbox parts; small household appliances and household items such as rice cooker buttons, LED lamps, smart speakers; communication equipment such as base station antenna packaging, optical fiber module bonding, switch sealing; medical equipment such as cardiovascular stent packaging, orthopedic implant bonding, biomedical chip packaging; as well as aviation sensors, toy assembly, plastic product sealing and other fields.
Dispensing machine type characteristics
- Floor-standing type: stable structure, strong load-bearing capacity, large dispensing stroke, suitable for large and complex workpieces. Equipped with a powerful system, high precision and stability, suitable for large-scale high-intensity production, but it occupies a large area, is expensive, and has requirements for site and budget.
- Online type: It can seamlessly connect with the production line, realize automated and continuous production, communicate data with other equipment, and work collaboratively. It has high efficiency and strong automation. It is suitable for enterprises with high requirements for efficiency and quality, but the cost and maintenance cost are high, and the production line planning requirements are strict.
- Visual positioning type: It has a visual recognition system that can automatically identify the position, shape and size of the product and dispense glue accurately. It is suitable for scenes with many types of products, strange shapes or high positioning accuracy requirements. It can avoid defects caused by position deviation, but the cost is high, the operation is complicated, and there are requirements for personnel skills.
Products and matching models
- Small precision electronic products: mobile phones, tablets, etc., with complex internal structures, small components, and high precision requirements. Choose desktop visual positioning or small floor-standing high-precision models, with high-precision motion and micro-flow dispensing valves, and visual positioning to ensure accurate dispensing.
- Large industrial products: automotive engine parts, large equipment housings, etc., with large dispensing areas and more glue. Floor-standing models are suitable. Different dispensing valves are selected according to the product. Plunger type is used for high-viscosity glue, and jet type is used for fast.
- Batch standardized products: LED lamp bead packaging, electronic connector manufacturing, etc., to improve efficiency and reduce costs, online models are the first choice. It can be connected with the production line automation, operate continuously and efficiently, and have good product consistency and stability.
Field investigation and prototype testing
- Field investigation of suppliers: Go to the factory to see the production scale, technology, quality control and after-sales capabilities. Go to the customer site to see the actual operation of the equipment, communicate with the user company, and get real feedback.
- Prototype test verification: Ask the supplier to provide a prototype and test it with its own products. Check the dispensing accuracy, speed, glue volume control and stability. If there are any problems, communicate and solve them in time to ensure that the right model is selected.
Only by choosing the right automatic dispensing machine model can production go smoothly. Shenzhen Xiaomao Automation Technology provides high-quality personalized solutions, and a professional team will escort you in the selection. If you have any questions or needs, please feel free to contact us!
E-MAIL: gary.chen@szxiaomao.com
Floor 6, Building A, Concept Space Automobile Industrial Park, No. 76, Ainan Road, Baolong Street, Longgang District, Shenzhen,China